How to create the handle grip of a flatbow

Hi,

Today I wanted to finish the handle section of my selfbow. This one piece bow is made from a maple tree, cut in 4 sections and dried in my dryer/hotbox for a few weeks.

But I ran into a slight problem, the handle section was too thin for a comfortable grip, so I had to come up with a new plan. From an other laminated bow project (unfortunately broken...:( ) I kept some wooden strips, that were already glued together. It's a 1,5 inch block of meranti and a thin strip of oak in the center.
It seemed quite easy to glue it onto the existing bow, but I don't have a beltsander, so it took me a lot of work to flatten out the surface manually.
After half an hour of sanding it was finally done and I glued on the wood. Here you see a picture of the handle with the fades already cut off:

Then I used my rasp to smoothen it for a comfortable grip. I have quite a rough rasp, so there were a lot of cuts and bumps in the wood that needed some sanding.

After an hour of intensive work the final grip looks like this:

It's a nice contrast between the light color of the bow and the brown layers. I'm going to create a Maori inspired tattoo design on the limbs with a black marker. If you want to see some pictures, please check back soon or subscribe to my blog.

Any questions or tips? Just let me know.

Kind regards, Mark Storm

Maori koru logo design for "Koru Ironworks"

Hi,

Last week I received an e-mail from Mark, the owner of the British company "Koru Ironworks" in Bedfordshire. He makes really nice railings, gates and other fences. He asked me if I could design a business logo for him with the New-Zealand Koru or Fern symbol. Mark is a Kiwi, so he wanted something with a Maori influence.

The colors that he wanted me to use were black and grey for the font/lettering and green for the koru logo.
The shape of the logo should be quite basic, no gradients and not too detailed, because it has to be printed on clothing and business cards.

Here are 3 sketches that drew with pencil and the lettering and composition is added in Photoshop. The lines are not really sharp and crisp, but the final design is made in Adobe Illustrator, so the vector logo can be scaled without losing any detail.

The last logo is my favourite, but I just sent the design to my customer, so I will keep you updated on this project.

Kind regards, Mark

Final maple selfbow design, finishing the bow.

Hi,

Yesterday I posted some images of the maple tree staves and how I started on making a flatbow/selfbow. The rough shape of the bow is ready, now it is time to tiller the limbs by using my tillering tree.
It's made of a simple 2 by 4 inch beam with markings every inch. The top of the tillering stick holds the bow in a horizontal position.

Before you start to tiller on the stick, you should floortiller the bow, so you can see if the limbs are bending. If the limbs are too strong, you should remove some wood on each limb and tiller it again:

Here's a video on how to tiller your bow. This is part 4 of a series, you can watch all episodes on youtube:

After a few hours of tillering the limbs were bending pretty evenly, so I sanded the bow with different increasingly finer sandpaper.

Finally I wanted to put some color to the almost white bow and decided to use brown shoeshine. A couple of coatings were rubbed in and it was finished with 4 layers of clear lacquer.
I wrapped the handle with a piece of brown leather and the top and bottom of the handle with nylon string.

The bowstring is made of two red strands twisted together. The bow has a drawweight of 30 LBS at 28 inches. Here are some pictures of the final bow:

I'm working on a new bow at the moment, so maybe I can show you some more pictures soon.

Kind regards, Mark

How to make a maple flatbow from a cutdown tree

Hi,

In one of my previous posts I showed you how I made a hazel bow for my son. This flatbow was made from a branch of hazel with a diameter of roughly 2 inch.

The bow building bug really got me, so I wanted to build a full size bow of 68 inch. I was really luck to get offered some nice trees/trunks with a diameter of 8-10 inches. My parents just moved to a new place and in their garden there were some maple trees. Nice straight ones of more than 3 meters. Once they were cut down I picked them up and tried to split the logs using an axe and some wedges.

This was some really hard work and it took me over one hour to split the 3 trunks in 12 staves. Only half of the staves were suitable for bowmaking, the other pieces were twisted too much and will be used as logs for the fireplace.

Here are a few pictures of the staves I cut:

Before I could use the staves, they needed to be dried. Normally it would take a few months, but to speed up the process I made a heatbox/hotbox from insulation board, duct tape and a few 75 Watt bulbs. The temperature gets up to around 150 degrees Fahrenheit (65 Celsius) and it takes down the drying process to around one or two weeks.

Here is a perfect description on how to make a hotbox on Poor Folk Bows

Once the staves were dry I drew the layout of the bow on the stave and roughly cut out the shape with my drawknife:

I used my draw knife and rasps to get both limbs down to the width and thickness that I needed and then put it on my tillering stick to see if the limbs were bending equally.
Here's a video on how to make and set up your tillering stick:

And here's a nice video on how the actual tillering process works.
You can see more videos on the website of Derek Hutchinson, a British bowyer

That's it for now, I will get back with new pictures of how the bow design progresses.

Any questions? Just let me know.

Kind regards, Mark

Making a hazel flatbow with tribal tattoo design

Hi,

A few weeks ago I found some really nice movies and blogs on how to create your own flatbow from a piece of hazel. The idea was to make a bow with a low draw weight for my son, so he could play around with it.

Here's a really inspiring blog:

Dels bowyer's Diary

So I went out into the woods and harvested a few pieces of hazel:

First I debarked it with a drawknife and let it dry for a few weeks.

Then I cut it to the a size around 50 inch. After some cutting and using the drawknife alot, the bow was ready to be sanded and then the fun part, adding a maori inspired tribal tattoo with a black marker.
Some nocks were added from a darker wood and I cut out some grooves for the string.

The final piece looks like this:

Hope you enjoyed it and I'll get back soon with some other tattoo inspired products/projects.

Kind regards, Mark